About Ratio Pressure Reducing Valves

Philmac’s ratio pressure-reducing valves are designed to control service line pressure in fixed headwater systems and have been doing so for over 40 years. Their simple yet effective operation means they can protect downstream pipework, fittings, and appliances from the effects of excess water pressure. With a fixed nonadjustable ratio it means the valve does not require adjusting and is tamper-proof.
Ratio valves are manufactured from high-grade materials to provide reliable operation and an high level of corrosion resistance. Not only are spare parts available but these valves are backed by a full maintenance service.
Philmac’s range of ratio valves is designed to handle situations where reliable, controlled high-pressure operation is essential.
Application of Ratio Pressure Reducing Valves
- Agriculture: Water tanks and troughs on high-pressure systems.
- Plumbing: Water supply for fire and potable water from the top of buildings down.
- Mining: Water supply down mineshafts.
Benefits of Ratio Pressure Reducing Valves
Fast and Easy Installation
- Minimum Space Required for Installation: Ratio valves have a compact body design which makes them perfect for tight applications such as fire services They can be installed in any orientation.
- BSP Inlet Threads: The Industrial and Plumbing sectors use British Standard Pipe (BSP) threads as a standard. Philmac also uses these thread types across the screwed ratio valve range to ensure compatibility with other threaded fittings and make installation simple.
- Flanged Inlet/Outlet: To make installation easy Philmac also offers a flanged ratio valve. The standard drill hole pattern is Table E, however, to assist with different installations they are also available with DIN, ANSI 150, Table C/D/F/H, JIS, or BS4504 Table II drill hole patterns. Other flange patterns can be supplied on request.
- Serviceable: The valves have been designed to be fully serviced and repair kits containing all the seals, o-rings, and instructions are readily available. Philmac also offers a servicing facility where the valves are fully disassembled, and cleaned, and all parts are checked dimensionally and replaced as necessary. The valve is then reassembled with new seals and o-rings and tested to ensure it works at its designated ratio.
Complete Security
- Warranty: For peace of mind the flanged ratio valves carry a five (5) year warranty on materials and workmanship when used with potable water.
- Simple Sealing Action: Because the valve relies on only one moving part it means high reliability and shutoff when required. There are no internal ports that can become blocked or springs that can become corroded.
- Maintained Pressure: Under no flow conditions the downstream pressure is maintained because the valve remains closed and it will not open until the downstream pressure drops when installed in a fixed head system.
- Corrosion Resistant: With a DZR brass body (screwed) or bronze body (flanged), 316 stainless steel seat and piston, DZR brass or gunmetal components, nitrile O-rings, and seals ensure years of reliable operation.
- Approvals: All valves comply with Australian/New Zealand Standard 4020 which means the valves are suitable for use with drinking water.
- Tamper Proof: There are no external regulators or pilot tubes that can be tampered with so once the valve is installed it will continue to operate at its pre-set ratio.
High Performance
- Manufactured from DZR brass: The brass components in Philmac screwed ratio valves are manufactured from dezincification-resistant (DZR) brass. This means the brass is resistant in soil and water environments to corrosion involving the loss of zinc leaving a residue of spongy or porous copper.
- Manufactured from Gunmetal: The flanged ratio valves are manufactured from a cast gunmetal to provide overall strength in particular the flange of the valve.
- High-pressure shutoff: Ratio pressure-reducing valves are rated to a pressure of 3500 kPa (500 psi) or 35 bar (static shutoff) at 200 Celsius to meet the requirements of high-pressure systems.
- High Flow Rates: Due to the internal design, when the valve is fully open it allows full flow of water.
Complete Coverage
- Wide range: The range of ratio pressure-reducing valves is comprehensive and includes screwed sizes from ½” to 2” (DN15 to DN50) and flanged sizes from 2” to 6” (DN50 to DN150). Some body sizes are available with different flange sizes (refer to the section on Dimensions).
Standards & Tests of Ratio Pressure Reducing Valves
Philmac’s range of ratio valves are designed to comply with the following standards and undertake a range of tests to ensure they comply with these standards.
Standards
- AS/NZ 4020: Testing of products for use in contact with drinking water.
- AS 1722.1: Pipe threads of Whitworth form part 1: sealing pipe threads..
- AS 2129/AS 4087/ANSI 150: Flanges (Other flange specifications on request).
- ISO7: Pipe threads where pressure-tight joints are made on the threads.
Tests
- Shut-Off Test: Valves are tested for shut-off against a hydrostatic water pressure of 3500 kPa (500 psi) or 35 bar.
Operation & installation instructions for Philmac Flanged Ratio Valve
- Ensure a gasket is used between the flange of the ratio valve and the flange to which it is to be fitted.
- Fit the correct size and length bolts to each hole in the flange and hand tighten them.
- Tighten the bolts with a spanner ensuring the bolts are torqued up correctly in an appropriate sequence.
Source: Philmac.com
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