Description
Advanced Sensors EX-100M/1000M Side-stream is a side-stream oil/particulate in water analyzer that combines video microscopy measurement for particle size analysis with the highly accurate Laser-Induced Fluorescence oil content measurement technique. This allows measurement of Total Suspended Solids (TSS), oil droplet size, and gas bubble size whilst still accurately measuring the concentration of oil in water. In addition to the EX-100M features, the EX-1000M model offers spectral analysis.
Advanced Sensors EX-100M/1000M Side-stream Features
- Patented ultrasonic cleaning
- Combination of Laser-Induced Fluorescence (LIF) and video microscopy measurement
- Periodic homogenization of the sample
- Advanced Sensors EX-100M/1000M Sample access point
- Various microscopy measurement ranges are configurable
- Measurement repeatability ±1% of full-scale range (fluorescence and microscopy)
- Particle and droplet size information e.g. Dv10, Dv50, and Dv90 data
- Immediate on-screen results
- Remote management and diagnosis
- Easy to install (no sample conditioning required)
- Multiple communications options – 4-20mA, HART, Modbus, Extended Ethernet
- Integrated spectrometer
- Automatic PDF report generation
- Turbidity detection enables users to identify process upsets
Benefits
- Easy to use
- Ability to measure and distinguish between oil, solids, and gas particles
- Low Cost Of Ownership (COO) with no routine maintenance
- No degradation of signal or recalibration required
- Droplet size compensation with homogenized samples
- Sample point facilitates laboratory correlation
- Remote control and monitoring (suitable for unmanned locations and remote process monitoring).
Advanced Sensors EX-100M/1000M Specifications
Microscopy Specification
- Measurement principle: CCD Camera 2D Image
- Advanced Sensors EX-100M/1000M Image resolution: 2 Million Pixels
- Illumination: Controlled LED
- Number of images per dataset: 1-500 Images (User Configurable)
- The time between each image: 1 to 10 Seconds (User Configurable)
- Imaging modes: Flowing and static modes
Microscopy Image Processing
- Advanced Sensors Image Processing Engine (no 3rd party Algorithms)
- Shape and object matching is used to classify objects in the image
- No need to change parameters for different turbidity samples, due to automatic exposure time and multi-level image threshold algorithms
Microscopy Measured Items
- Advanced Sensors EX-100M/1000M Content (ppm): Hydrocarbon Droplets, Suspended Solids, Gas Bubbles
- Size distribution: Hydrocarbon Droplets, Suspended Solids, Gas Bubbles
- Advanced Sensors EX-100M/1000M Turbidity: Measurements in AU***
Microscopy Concentration Measurement
- Range: 0-500 ppm
- Calibration: 4 parameters curve fit with gain correction
- Repeatability: ±4% of full-scale range
- Units of measure: ppm or mg/l
Advanced Sensors EX-100M/1000MMicroscopy Measured Parameters
- ppm, % Concentration, High sensitivity circularity, Convexity, Size, Diameter ped (circle of equal perimeter), Length, Width, Turbidity, No. of Objects Per Image,
Aspect Ratio, Elongation, Dv10, Dv50, Dv90, Dn10, Dn50, Dn90, Configurable Object Sharpness, Volume, Area
Advanced Sensors EX-100M/1000M Microscopy Size Range
- Dimensional range: 1-450 µm?
- Repeatability: ±4% of full-scale range
- Calibration: Particle size calibrated with standardized beads
Microscopy Turbidity
- Range: 0-1,500 AU Light
- Optional Turbidity high alarm: Reports high ppm and Out of Range
- Measurement timeline: Every Image Cycle
Fluorescence Specification
- Measurement principle: Laser-Induced Fluorescence (LIF)
- Range: 0-20,000 ppm*
- Repeatability: ±1% of measurement range
- Response time: 1 Second, continuous results
Spectrometer Specification (1000 models only)
- Measurement Wavelength Range: 400-1,100 nm
- Resolution: 0.5 nm
Data Storage
- Image storage: 30-60 days depending on the schedule
- Data of every particle measured: 120 days storage
Operating Conditions
- Process temperature: Up to 160°C
- Process pressure (MAWP): Up to 35 barg
- Process flow: Up to 10l/m**
- Operational ambient temperature: -20°C to +55°C
- Cleaning: Ultrasonic (automatic)
Utilities
- Power supply: 110 or 230 VAC (Pre-configured)
- Power Frequency: 50 or 60Hz
- Power consumption: 60W normal, 300W peak
- Instrument air: 5.5-7 barg
(for pneumatic valve; electric valve optional) (air must be filtered to <= 5µm) - Air Consumption: 450ml per rotation
Weight & Dimensions (for shipping)
- Weight (including stand, standard pneumatic Stainless Steel valve assembly, termination box, and isolation switch): 200kg
- Dimensions: L 92 cm x W 83 cm x H 148 cm
Advanced Sensors EX-100M/1000M Communications
- 4-20 mA (1): Passive, Configurable for measurement readings/temperature
- Digital Input (1): Start/Stop cycle control
- Digital Output (s): Configurable as alarm contacts
- Remote access: Windows Remote Desktop
- System data storage: >10 years
- Security: 2-level password protection
Advanced Sensors EX-100M/1000M Optional Communications
- Additional 4-20mA: Passive, Configurable for measure measurement readings/temperature
- Advanced Sensors EX-100M/1000M HART: Yes
- Modbus RTU: Implemented via HART to Modbus converter
- Extended Ethernet: 2-wire connection, capable of 1.3km distance
Advanced Sensors EX-100M/1000M Additional Information
- Advanced Sensors EX-100M/1000M Flange fitting: 1” ANSI RF (various flange ratings available)
- Wetted parts: 316L SS (Other material available upon request)
- Manual sample take-off point: Integral to the analyzer
- Viewing window: Provided as standard
- Ultrasonic: Homogenisation Automatic oil droplet size compensation
- Advanced Sensors EX-100M/1000M Automatic Oil Droplet Size compensation: Standard
Download Datasheet: Advanced Sensors EX-100M/1000M Side-stream Oil/Particulate in Water Analyser
Reference: advancedsensors.co.uk
Other Article:
- Advance Sensors EX-400 Side-Stream Oil/Particulate in Water Analyzer
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- Wenglor Sensor
- Advanced Sensors EX-100/1000 Side-Stream Oil in Water Analyzer
- Advanced Sensors SA-100/1000 Side-stream Oil in Water Analyzer