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ABB FEH630 Hygienic Master Electromagnetic Flow Meter

General Information

ABB Hygienic Master FEH630 Designed to meet the highest levels of demands for enhanced metering in the Food & Beverage industry, HygienicMaster FEH630 delivers more than reliable and accurate measuring values.

This innovative next generation of electromagnetic flowmeters provides a modular transmitter design combined with SmartSensor Technology and built-in Verification – technical advances that deliver a clear business and performance benefit. The sensor-design ensures optimum protection from breathing and condensation. Exchangeable process connections for maximum flexibility, simplified installation and reduce inventory.

The sensor is CIP/SIP cleanable, FDA approved and certified in accordance with 3A.. Ethernet IP communication increases operational performance and delivers more real-time data for a better decision making. ABB FEH630 Hygienic Master Electromagnetic Flow Meter is one of the most cost saving flowmeters on the market and ideally suited for all hygienic applications.

ABB Hygienic Master FEH630 Electromagnetic Flow Meter
ABB Hygienic Master FEH630 Electromagnetic Flow Meter

ABB Hygienic Master FEH630

HygienicMaster FEH630 is one of the most cost-saving flowmeters on the market and ideally suited for all hygienic applications. Advanced features and functionality that enable you to operate more efficiently, reduce costs and increase profitably.

ABB FEH630 Hygienic Master Electromagnetic Flow Meter hermetically sealed, fully potted sensor ensures optimum protection from breathing and condensation in applications with varying temperatures.

Variable process connections provide a great deal of flexibility, simplify installation and reduce inventory. The sensor is CIP/SIP cleanable, manufactured from FDA-approved materials, and certified in accordance with 3A.

Hygienic Master FEH630 – The first choice for all hygienic applications.

  • Real-time Diagnostic keep your process up and running
    • Detecting critical process conditions at an early stage reduce unscheduled downtime and maintenance
    • Clear text messages simplify troubleshooting
  • In-built Noise/Grounding Check
    • Verify the installation is correct from day one
    • Checks for proper grounding which is fundamental to an accurate flow measurement
  • In-built Verification for highest confidence in your flow measurement
    • Checking for sensor and transmitter Integrity
    • No need to remove the flowmeter from the process
  • Best in class filtering technology
    • For a most stable flow signal
    • Helping to operate your process at peak level performance
  • Simplicity of Operation
    • Automatic self-configuration sequence
    • Incredibly easy to work with
  • Backward Compatibility, Saves your Investment in ABB Flow metering
  • Ethernet IP communication
    • For remote access to built-in diagnostic monitoring the flowmeter and your process
    • Flowmeter verification and configuration over Ethernet minimizing commissioning time
    • Built-in webserver, no additional software required for flowmeter configuration

Features and Functions

On-board Health Check

  • HygienicMaster’s in-built fingerprint technology helps to ensure Sensor and Transmitter Integrity without the need to remove the flowmeter from the process. The Check provides a pass / failed result based on a comparison of the current flowmeter status to a set of reference data.
  • Backwards Compatibility
  • Take advantage of new features and improved performance. Switch to the new product at your own timeline. Minimize the cost of change in stock keeping, documentation and change of internal processes.
  • Diagnostics for real-life situations
  • Detecting critical process conditions at an early stage helps reducing unscheduled downtime and maintenance. Clear text messages simplify troubleshooting. Device diagnostic information can be accessed without any intervention – either through the HMI or bus communication.

Diagnostic functions

  • Flowmeter sensor coil inductance A measurement of the flowmeter sensor coil inductance can be triggered.
  • This enables to check for the flowmeter sensor coil integrity.

Noise check / Grounding check

  • This function allows checking for noise and proper electrical grounding of the device. While the check is in progress, no flow measurement can take place.
  • Pre-requisites using the functionality:
  • Flowmeter sensor must be completely filled
  • No flow must occur in the flowmeter sensor

Fingerprint

  • The “fingerprint” database integrated in the transmitter allows for comparison of the values at the time of factory calibration or commissioning with the currently recorded values.
  • A quick “on-board health check” resulting in a pass / fail information can be performed.
  • For an in-depth verification, an external tool is available from ABB (in preparation).

Verification

  • There is an Option for an in-depth verification of the device using an external Tool from ABB. This Tool provides a brief documentation of the Verification results allowing for a print out.

Gas bubble detection

  • Gas bubbles in the fluid effect the flowmeter reading and the accuracy.
  • Enhanced diagnostics feature the option for gas bubble detection to make the flow measurement most reliable.
  • There is the option for a gas bubble alarm triggered once the actual gas bubble value exceeds the threshold configured.
  • This alarm is shown in the HMI. The digital output flags an alarm if configured accordingly. Pre-requisites using the functionality:
    • Nominal diameter: DN 10 … 300 (3/8 … 12″).
    • Conductivity of the measuring medium: 20 … 20000 ?S/cm
  • Installation conditions:
  • The flowmeter sensor can be installed either horizontally or vertically. Vertical installation is preferred.

Conductivity monitoring

  • The conductivity of the fluid can be monitored setting minimum / maximum alarm limits. Once alarm limits are exceeded, the digital output flags an alarm if configured accordingly.
  • Conductivity is available as a 4 … 20 mA output (Option card).
  • Pre-requisites using the functionality:
    • Conductivity of the measuring medium: 20 … 20000 ?S/cm.

Electrode impedance : An Impedance measurement between the electrode and ground can be triggered. This enables to check for the electrode integrity.

Flowmeter sensor temperature

  • A flowmeter sensor temperature measurement can be triggered.
  • This enables to check for the flowmeter sensor temperature.
  • With flowmeter sensor temperature out of spec, the digital output flags an alarm if configured accordingly.

Transmitter in-house temperature

  • A in-house temperature measurement can be triggered.
  • This enables to check for the temperature inside the transmitter housing.
  • With the temperature out of spec, the digital output flags an alarm if configured accordingly

Advanced Functions

Batching function

  • The optional batching functionality allowing for batches with filling times >3 seconds.
  • Batch quantity is configurable and batch process can be started using the digital input (Option card).
  • Once batch quantity is reached closing the valve can be triggered using the digital output.
  • Batch quantity correction is calculated measuring the overrun quantity.
  • Low flow cut-off can be configured, if required.

HygienicMaster FEH630. that enable you to operate more efficiently, reduce costs and increase profitably.  Designed to meet highest levels of demands  for enhanced metering in the food & beverage industry, HygienicMaster FEH630 delivers more than just reliable and accurate measuring values.

This innovative next generation of electromagnetic flowmeters provides a modular transmitter design combined with SmartSensor technology and built-in verification – technical advances that deliver a clear business and performance benefit.

HygienicMasters hermetically sealed, fully potted sensor ensures optimum moisture protection from breathing and condensation in applications with varying temperatures. Variable process connections provide a great deal of flexibility, simplifying installation and reducing inventory. The sensor is CIP/SIP cleanable, manufactured from FDA approved materials and certified in accordance with 3A

Profitable operation

Detect critical process conditions at an early stage. Reduce unscheduled downtime and maintenance.

  •  Gas bubble, partial filling or empty pipe detection
  • Continuous electrode impedance and conductivity
  •  Sensor and transmitter temperature monitoring
  • Peace-of-mind knowing flowmeter is operating withinits specification
  • Prioritized alarms to correct most important alarm first
  • Clear text messages for simplified trouble shooting
  • Device diagnostic information can be accessed without any intervention – either through the display unit, bus communication or the highspeed infrared port

Hygienic Master FEH630 Model Designs

Two device ranges are available in the 630 series. ProcessMaster 630 and HygienicMaster 630. Two designs (integral mount/remote mount) are available within each device range. This results in the following variants:

  • ProcessMaster FEP631, integral mount device
  • ProcessMaster FEP632, flow sensor remote mount design
  • HygienicMaster FEH631, integral mount device
  • HygienicMaster FEH632, flow sensor remote mount design
  • Remote transmitter FET632 for ProcessMaster/HygienicMaster

Devices suitable for use in potentially explosive atmospheres feature the corresponding Ex mark on their name plates. Moreover, each device design has a specific model number. The parts of the model number relating to explosion protection are listed in the following table. The complete key to model numbers is described in the device data sheet.

Version in integral mount design

The transmitter and the flowmeter sensor form a single mechanical entity. The transmitter is available in two housing designs

  • Single-compartment housing
    This is suited for use in ATEX/IEC Ex Zone 2, 22.
    In the single-compartment housing, the electronics chamber and the connection chamber in the transmitter are not separated from each other.
  • Dual- compartment housing:
    This is suited for use in ATEX/IEC Ex Zone 2, 22 and ATEX/IEC Zone 1, 21.
    In the dual-compartment housing, the electronics chamber and the connection chamber in the transmitter are separated from each other.

Version with remote mount design

The transmitter is mounted in a separate location from the flowmeter sensor. The electrical connection between the transmitter and flowmeter sensor may only be established using the signal cable supplied. A maximum signal cable length of 200 m (656 ft) is possible.

General specifications:

  • Measuring value error , 0.4 % of rate, Option for 0.3% or 0,2%
  • Nominal diameter,  DN 1 to 100 (1/25 to 4 in.)
  • Process connection, Weld stubs, threaded pipe connections, Tri-clamps, wafer-type, flanges, external threads, flanges in accordance with DIN/EN, ASME, JIS
  • Nominal pressure
    – PN 10 to 40, ASME CL 150, 300

    • Lining, PFA vacuum stable
    • IP rating, IP67 or IP68
    • Fluid temperature,  Up to 180 °C (356 °F)
    • Communication,  HART, PROFIBUS DP, Modbus
    • Process diagnostics, Empty pipe, gas bubbles, electrode impedance, conductivity, sensor temperature
    • Certificates, 3A, FDA approved materials

Download Datasheet: HygienicMaster FEH630

Reference: new.abb.com

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